Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine

Application: Machinery & Hardware, Medical&Pharmaceutical;
Automation Grade: Automatic
Warranty: 1 Year

Product Description

Overview
Basic Info.
Model NO.
CUSTOMIZED 1
Feature
Durable, Quick Changeover;
Filling Volume
20--1000ml(Customized)
Capacity
Customized
Usage
Chemical, Medical, Food
Machine Weight
2000-3000kg
Certificate
CE, ISO, SGS
Driven Type
Electric
Machine Size
3000*2000*1800mm
Used for
Chemical, Medical, Food, Pharmaceutical
Function
Washing, Filling, Capping, Labeling
Key Selling Points
Automatic;Energetic;Easy to Operate;
Bag-Making Form
Single Port, Heat Insulation Seal
Finished Dosage Form
Liquid
Precision
High Precision
Condition
Field Maintenance and Online Video Support
Transport Package
Wooden Case, Cartons
Specification
3.26x2.0 x2.1M
Origin
China
Production Capacity
20 PCS/Year
Packaging & Delivery
Package Size
300.00cm * 200.00cm * 200.00cm
Package Gross Weight
2500.000kg
Product Description
High Precision Automatic Sterile Iv Fluid Non-PVC Bag Production Equipment

Non-PVC soft bag IV solution production line is the latest production line with most advanced technology. It can automatically finish film feeding, printing, bag making, filling and sealing in one machine. It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.
It can supply you different PP bag design with single boat type port, single/double hard ports, double soft tube ports etc.

Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Detailed Photos
Application

It can be applied to 50-5000ml Non-PVC soft bag for general solution, special solution, dialysis solution, parenteral nutrition, antibiotics, irrigation and disinfectant solution etc.

Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Main Features:
  • 100% film utilization: No waste edge between bags, reducing both material and energy consumption.
  • Reliable heating and welding system: Leakage rate less than 0.03%.
  • Quick changeover: 0.5-1 hour to switch from one size to another.
  • Compact structure, reduce 1/3 length of the machine, save room space and running cost.
  • Stable running and transmission system: only need 1 control system, 1 HMI and 1 operator.
  • Safe filling nozzle: No solution overflows, no particles generation.
  • Auto detection and faulty rejection system.
Film Feeding, Printing

It can automatically feed film to the printing and forming station, the film roll is fixed by easy operated cylinder clamps. The fixation doesn't need any tools and manual labor.

Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Film Stretching and Opening

This station adopts mechanical film-open plate. The opening of film is 100% guaranteed. Any other film opening method doesn't have a guarantee of 100%, but also the system is far more complicated.

Bag Forming

Peripheral welding with bilaterally open moulds structure, up and down moulds are opened bilaterally and equipped with cooling plate, to heat both moulds to the same temperature up to 140ºC and above. No film over-baked during bag forming or machine stopping. Improve the product welding quality and save more film.

1st & 2nd Ports Heat Seal Welding

Because of the different material and thickness between the boat type ports and the film, it adopts 2 pre-heating, 2 heat seal welding and 1 cool welding,to enable it to suit with different plastic material and film, bring the user more selection, higher welding quality, low leakage rate within 0.3‰.

Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Filling

Adopt the E + H mass flowmeter measurement and high-pressure filling system. High filling accuracy, no bag and no qualified bag, no filling.

Sealing

Each welding end shield use separate cylinder driving, and drive unit is hidden in the base, guide use linear bearing, without any mark and particles, ensure product transparent degree.

Bag Outputting Station

The finished products will be outputted through conveying belt to the next procedure.

Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine Sterile IV Infusion Pouch Sealing Equipment/Advanced Soft Bag Form-Fill-and-Seal Machine
Our Advantages
  • One production line can make 2 different types of bags with single or double hard ports.
  • Compact structure, smaller occupying space.
  • PLC, powerful function, perfect performance and intelligent control.
  • Touch screen in multiple languages(Chinese, English, Spanish, Russian etc.); various data can be adjusted for welding, printing, filling, CIP and SIP like temperature, time, pressure etc, also can be printed out as required.
  • The main drive combined by the imported servo motor with synchronous belt, accurate position.
  • Non-contact hot sealing to avoid contamination and leakage, empty the air before sealing.
  • Advanced mass flow meter gives precise filling, volume can be adjusted easily by man-machine interface.
  • Centralized air intake and exhaust, less pollution, lower noise, reliable and nice structure.
  • The machine alarms when parameters value exceeds what has been setup.
  • The program can search and display the faulty points on the touch screen immediately when problems happened.
  • Strong memory. Actual welding and filling parameters can be stored, when switch to different films and liquids, parameters stored can be used directly without resetting.
  • Special CIP and SIP to save cleaning time and ensure good sterilization.
  • Parameters setting with self-protection, data can be simply used by touch screen, pre-set maximum and minimum value to avoid artificial fault.
  • Specification of 100/250/500/1000ml etc. , only need to change mould and printing panel to switch to different specs, easily, quickly.
Product Parameters
Item Main Content
Model SRD1A SRD2A SRS2A SRD3A SRD4A SRS4A SRD6A SRD12A
Actual Production Capacity 100ML 1000 2200 2200 3200 4000 4000 5500 10000
250ML 1000 2200 2200 3200 4000 4000 5500 10000
500ML 900 2000 2000 2800 3600 3600 5000 8000
1000ML 800 1600 1600 2200 3000 3000 4500 7500
Power Source 3 Phase 380V 50Hz
Power 8KW 22KW 22KW 26KW 32KW 28KW 32KW 60KW
Compressed Air Pressure Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low
Compressed Air Consumption 1000L/min 2000L/min 2200L/min 2500L/min 3000L/min 3800L/min 4000L/min 7000L/min
Clean Air Pressure The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um
Clean Air Consumption 500L/min 800L/min 600L/min 900L/min 1000L/min 1000L/min 1200L/min 2000L/min
Cooling Water Pressure >0.5kgf/cm2 (50kpa)
Cooling Water Consumption 100L/H 300L/H 100L/H 350L/H 500L/H 250L/H 400L/H 800L/H
Nitrogen Consumption According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min
Running Noise <75dB
Room requirements Temperature of the environment should ≤26ºC, the humidity: 45%-65%, Max. humidity should less than 85%
Overall Size 3.26x2.0x2.1m 4.72x2.6x2.1m 8x2.97x2.1m 5.52x2.7x2.1m 6.92x2.6x2.1m 11.8x2.97x2.1m 8.97x2.7x2.25m 8.97x4.65x2.25m
Weight 3T 4T 6T 5T 6T 10T 8T 12T
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Frequently Asked Questions
What bag sizes can this Non-PVC IV solution production line produce?

This equipment is highly versatile and can be applied to Non-PVC soft bags ranging from 50ml to 5000ml for general solutions, special solutions, dialysis solutions, parenteral nutrition, antibiotics, irrigation, and disinfectant solutions.

What is the leakage rate and reliability of the welding system?

The equipment features a highly reliable heating and welding system with an overall leakage rate of less than 0.03%. For port heat seal welding, it utilizes pre-heating and cool welding to achieve a leakage rate within 0.3‰.

How long does it take to switch production between different bag specifications?

The production line features a quick changeover design. It only takes about 0.5 to 1 hour to change the mould and printing panel to switch completely from one specification size to another.

Does the machinery optimize raw material usage?

Yes. The system achieves 100% film utilization. There is no waste edge generated between the bags, which significantly reduces both material and energy consumption.

What are the key utility requirements for operating the equipment?

The machine operates on a 3-phase 380V 50Hz power source. It requires dry, oil-free compressed air with pressure over 0.6Mpa, clean compressed air over 0.4Mpa, and cooling water pressure of over 0.5kgf/cm².

Does the system feature automated diagnostic controls?

Yes. The equipment is controlled by a powerful PLC and features auto-detection and faulty rejection systems. The program will automatically sound an alarm and immediately display faulty points on the touch screen when issues arise.

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