Application Area
Rubber&Plastic
Suitable Raw Material
Powder, Pellet, Liquid, PVC
Processing Capacity
100-10000kg/H
Dosing Sensor
Mettler Toledo
Machine Warranty
12 Months
Mixer Model
200/500. 300/600, 500/1000 etc
Feeding Device
Pneumatic Conveyer or Screw Feeder
Storage Part
Big Storage Silo
Automatic Degree
Full Automation
System Name
Automatic Conveying Dosing Mixing System
Operating type
Continuous Operating
Fully Automatic Powder Pellet Material Mixing Weighing Conveying Handling System
For large scale PVC pipe/profile production factory, an advanced automatic weighing compounding conveying system is essential. Traditional manual mixing methods often result in inconsistencies and high labor costs, making automation the preferred choice for modern facilities.
Challenges of Traditional Mixing:
1.
Artificial mixing is prone to errors due to the repetitive nature of the work, leading to unstable product quality.
2.
High labor intensity and rising long-term human resource costs.
3.
Exposure to chemical raw materials can impact worker health.
The automatic mixing weighing conveying system is designed to solve these issues. Controlled by computer, the system manages weighing, batching, and feeding directly to the extruder using air-operation pipelines.
System Advantages:
✔
Precision: Computer-controlled weighing improves accuracy and reduces chemical exposure for workers.
✔
Efficiency: Air-operation pipeline transportation reduces labor costs and increases throughput.
✔
Cleanliness: Closed-pipe transportation prevents dust pollution within the factory environment.
Main Process Components:
- ● PVC resin and CaCo3 weighing system
- ● Main additives weighing system (power or liquid)
- ● High-speed Mixer unit
- ● Dry blend storing and conveying system
- ● Automated feeding system to extrusion lines
What materials can this system handle?
The system is versatile and designed for powder, pellets, liquids, and specifically optimized for PVC resin and additives.
How does the system ensure weighing accuracy?
It utilizes high-precision sensors, such as Mettler Toledo, combined with a computer-controlled PLC system for consistent batching.
Is the system fully automated?
Yes, it features full automation from weighing and batching to conveying the mixed material directly to the production lines.
How does it improve the factory environment?
By using a closed-pipe air-operation transportation system, it prevents dust leakage, keeping the workspace clean and safe.
What is the production capacity of this system?
The processing capacity ranges from 100kg/H up to 10,000kg/H depending on the specific model and configuration.
Does the system come with a warranty?
Yes, the machine includes a standard 12-month warranty covering major components like the motor and PLC.
JSG Machinery
