JSG Machinery
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This filling assembly line equipment has the characteristics of stability, reliability, high automation level, longer service life compared to similar products, simple maintenance, strong coordination and coherence of various equipment in the entire line, and reasonable design of the entire line. The filling equipment adopts a single head, single pump, and single frequency conversion system structure, and the entire line meets the needs of mass production and integrated production.
| Parameter | Value |
|---|---|
| Number of filling heads | 12 heads |
| Filling speed | 3000-3500 bottles |
| Quantitative error | ±2g (500g) |
| Capacity range | 10-500ml 500ml-5L 5L-30L |
| Electric power source | 220V 50HZ |
| Power | 3KW |
| Air pressure | 0.6-0.8Mpa |
| Machine size | 2000 x 900 x 1900mm (LxWxH) |
| Machine weight | About 400KG |
The molds can be quickly replaced, enabling the production of bottles of various shapes and capacities. The process is precisely controlled, resulting in uniform bottle walls, excellent sealing performance, and consistent appearance. This reduces the reliance on a large number of manual workers and operational risks.
The filling machine is controlled automatically by PLC and touch screen. It has the advantages of accurate measurement, advanced structure, smooth operation, low noise, wide adjustment range and fast filling speed. It is the preferred equipment for filling oils such as peanut oil and walnut oil.
The crawler conveyor enables the barrel body to move automatically and continuously, seamlessly connecting with the sealing action. This significantly increases the production speed. Precise control of the sealing force and depth ensures a tight seal for the barrel lid, effectively preventing oil leakage and oxidation deterioration.
Automatically complete the tasks of ring grasping, positioning and pressing. It is fast and the positions are accurate and consistent. This ensures that the ring is installed firmly and does not loosen easily, thereby enhancing the safety of handling and the reliability of the product.
The entire process of label application and coding (production date/batch number) is fully automated. The positioning is precise, and the speed far exceeds that of manual operation. The labels are firmly and flatly attached, and the coded content is clear and durable, fully complying with food safety labeling regulations.
The entire process of loading the box blanks, opening the boxes, forming and folding the bottom is fully automated, with a speed of 10-15 boxes per minute. This is much faster than manual operation and significantly reduces labor intensity. The mechanical structure is precise, ensuring that the boxes are opened squarely and the forming is firm, avoiding damage or deformation of the boxes caused by human errors.
The adaptive clamping design ensures that the barrel body is not compressed or deformed, preventing damage during handling. The mechanical arm automatically grabs the oil barrels and quickly and accurately places them into the bins, with a speed of up to 8-12 barrels per minute, far exceeding that of manual operation.
Automatically complete the processes of carton conveying, flap folding, bonding and tape sealing (with I-beam reinforcement), ensuring the tape is flat and tightly adheres to the carton seams, thus preventing carton disintegration during long-distance transportation and significantly reducing the rate of logistics damage.
The robotic arm can perform high-speed and precise grasping of the box (with a load of ≥ 50kg), adaptively stack various stacking patterns, with a stacking speed of 8-12 layers per minute. Its efficiency is over 8-10 times that of manual operation. The intelligent path planning, combined with the seamless fixtures, ensures that the boxes are stacked neatly without any collision damage.
Conventional raw material packaging: 1. The surface is treated with rust prevention, 2. Inner plastic waterproof packaging, 3. Fix the outer layer with thick wood or steel frame, and then pack it with synthetic board. Combined container transportation, or separate container transportation. Transportation: 1. The standard plywood box body has better compressive strength and bearing quality. 2. The board area is small, the soil structure is good, and the leakage and water resistance are good. 3. When imported, the plywood box is free of fumigation, and the operation is simple.
The manufacturing enterprise was established in 2008. The company is committed to the design, manufacturing, and sales of packaging machinery and equipment. The products cover various fields such as filling, capping, labeling, and post packaging. It is one of the earliest enterprises in China to engage in filling production lines. We have passed ISO9001:2000 international quality management system certification, obtained an "import and export license", and our filling machine series products have passed CE certification. The company's multiple independently innovated products have obtained national invention patent certificates and utility model patent certificates.
